#include "car.h" #include #include #include #include #include #include namespace { // ===================== 线格式 ===================== // 一帧 = 32 位帧头 + 32 位 CAN ID + DLC + 8 字节数据 + 8 位校验和,共 18 字节。 // 多字节字段按主机小端排列,与车载端网关一致;帧头用于在字节流中定位报文起始。 #pragma pack(push, 1) struct CanFrame { quint32 header; // 固定帧头 0x5AA5FF00(线上字节序 00 FF A5 5A) quint32 canId; // 29 位扩展帧 ID,直接用于分流 quint8 dlc; // 数据长度码,固定 8 quint8 data[8]; // 8 字节 CAN 原生数据段 quint8 checksum; // canId 4 字节 + dlc + data[8],共 13 字节求和取低 8 位 }; #pragma pack(pop) const quint32 kFrameHeader = 0x5AA5FF00u; const int kFrameLen = int(sizeof(CanFrame)); const int kDataLen = 8; quint8 canChecksum(quint32 canId, quint8 dlc, const quint8* data) { quint8 sum = 0; for (int i = 0; i < 4; ++i) sum += quint8((canId >> (8 * i)) & 0xFF); sum += dlc; for (int i = 0; i < kDataLen; ++i) sum += data[i]; return sum; } // ===================== CAN ID(sheet RC) ===================== // 分类一 遥控器控制指令(上行,7 条) const quint32 kIdChassisCmd = 0x18208081; const quint32 kIdArmCmd1 = 0x18218081; const quint32 kIdArmCmd2 = 0x18228081; const quint32 kIdDecontamCmd = 0x18238081; const quint32 kIdDecontamDbg = 0x18248081; const quint32 kIdDetectorCmd = 0x18258081; const quint32 kIdEmergency = 0x18268081; // 分类二/三 VCU 状态反馈(下行,12 条) const quint32 kIdVehicleFb1 = 0x18308180; // 底盘状态1 BMS const quint32 kIdVehicleFb2 = 0x18318180; // 底盘状态2 BMS const quint32 kIdArmFb1 = 0x18328180; // 机械臂状态1 末端位置 const quint32 kIdArmFb2 = 0x18338180; // 机械臂状态2 末端姿态/速度 const quint32 kIdArmFb3 = 0x18348180; // 机械臂状态3 关节角 J1~J4 const quint32 kIdArmFb4 = 0x18358180; // 机械臂状态4 关节角 J5~J6 const quint32 kIdDecontamFb1 = 0x18368180; // 洗消工作状态1 const quint32 kIdDecontamFb2 = 0x18378180; // 洗消工作状态2 const quint32 kIdDetectorFb1 = 0x18388180; // 检测仪结果状态1 const quint32 kIdDetectorFb2 = 0x18398180; // 检测仪结果状态2 const quint32 kIdVehicleFb3 = 0x183A8180; // 底盘状态3 EPS/制动故障位 const quint32 kIdVehicleFb4 = 0x183B8180; // 底盘状态4 挡位/驻车/方向盘/制动电机 // ===================== 位运算 ===================== // 分类一/二/三全部是扩展帧、信号一律 Intel(小端):起始位即最低位序号, // 位序由低到高、可跨字节(如 bit47 长度 2 就横跨 byte5/byte6)。 quint64 intelBits(const quint8* d, int start, int len) { quint64 v = 0; for (int i = 0; i < len; ++i) { const int bit = start + i; if (d[bit >> 3] & (1u << (bit & 7))) v |= quint64(1) << i; } return v; } qint64 intelSigned(const quint8* d, int start, int len) { const quint64 raw = intelBits(d, start, len); const quint64 signBit = quint64(1) << (len - 1); return qint64((raw ^ signBit) - signBit); // 符号扩展 } void setIntelBits(quint8* d, int start, int len, quint64 v) { for (int i = 0; i < len; ++i) { const int bit = start + i; const quint8 mask = quint8(1u << (bit & 7)); if (v & (quint64(1) << i)) d[bit >> 3] |= mask; else d[bit >> 3] &= quint8(~mask); } } // 物理值 = 总线原始整数值 × 精度 + 偏移量 double phys(quint64 raw, double scale, double offset = 0.0) { return double(raw) * scale + offset; } // ===================== 协议配置文件 ===================== // 与 AppContext 用同一份 config.ini(程序目录)。 QString cfgPath() { return QApplication::applicationDirPath() + "/config.ini"; } // ===================== 故障码 → 中文 ===================== struct CodeText { quint8 code; const char* text; }; const char* lookup(const CodeText* tbl, int n, quint8 code) { for (int i = 0; i < n; ++i) if (tbl[i].code == code) return tbl[i].text; return nullptr; } const CodeText kMcuFaults[] = { {6, "电机缺相预警"}, {17, "控制器过温警告"}, {18, "电机过温警告"}, {19, "控制器温度传感器警告"}, {20, "电机温度传感器警告"}, {21, "控制器过载警告"}, {22, "电机超速警告"}, {23, "直流母线电压过压警告"}, {24, "直流母线电压欠压警告"}, {35, "电流霍尔传感U相器故障"}, {36, "电流霍尔传感W相器故障"}, {37, "VCU报文丢失故障"}, {38, "VCU循环计数错误"}, {39, "VCU校验和错误"}, {40, "CAN BussOff故障"}, {49, "母线硬件过压故障"}, {50, "相电流硬件过流故障"}, {51, "IGBT短路故障"}, {52, "驱动欠压故障"}, {53, "旋变故障"}, {54, "电机超速故障"}, {55, "低压电源过压故障"}, {56, "低压电源欠压故障"}, {57, "直流母线电压过压故障"}, {58, "直流母线电压欠压故障"}, {59, "控制器过温故障"}, {60, "电机过温故障"}, {61, "电机缺相故障"}, {62, "驻坡失效故障"}, }; const CodeText kAirCompFaults[] = { {2, "加速过流"}, {3, "减速过流"}, {4, "恒速过流"}, {5, "加速过压"}, {6, "减速过压"}, {7, "恒速过压"}, {8, "缓冲过载"}, {9, "欠压"}, {10, "控制器过载"}, {11, "电机过载"}, {12, "输入缺相"}, {13, "输出缺相"}, {14, "模块过热"}, {15, "外部故障"}, {16, "通信异常"}, {17, "接触器异常"}, {18, "电流检测故障"}, {19, "自学习故障"}, {20, "编码器故障"}, {21, "参数读写异常"}, {22, "变频器硬件故障"}, {23, "电机对地短路故障"}, {31, "PID反馈丢失"}, {40, "快速限流超时故障"}, {42, "速度偏差过大"}, {43, "电机超速"}, {45, "电机过温"}, {90, "编码器线数设定错误"}, {91, "未接编码器"}, {92, "初始位置错误"}, {94, "速度反馈错误"}, }; const CodeText kPlungerFaults[] = { {1, "短路故障"}, {2, "欠压"}, {3, "过压"}, {4, "控制器过温"}, {5, "控制器温度传感器故障"}, {6, "电机过温"}, {7, "电机温度传感器故障"}, }; const CodeText kCommFaults[] = { {1, "底盘电机通信异常"}, {2, "底盘BMS通信异常"}, {3, "机械臂通信异常"}, {4, "空压机通信异常"}, {5, "柱塞泵通信异常"}, {6, "叶片泵通信异常"}, {7, "气体检测仪通信异常"}, {8, "遥控器通信异常"}, }; const CodeText kDetectorWarns[] = { {1, "进气嘴未接"}, {2, "氢气流量不足"}, {4, "仪器故障"}, {8, "浓度过高"}, }; // 底盘状态3(0x183A8180)的 46 个 1 bit 故障标志(bit0~bit45) const char* const kVsb3Bits[46] = { "EPS转子角未对中", "EPS转子角度断开", "EPS转子角度SPI故障", "EPSEEPROM故障", "EPS方向盘中点未对中", "EPS方向盘角度超限", "EPS方向盘小齿信号断开", "EPS方向盘中齿信号断开", "EPS过电流故障", "EPS电机A相电流异常", "EPS电机C相电流异常", "EPS电机B相电流异常", "EPSVCU信号丢失", "EPS电机无助力", "EPS预驱配置失败", "EPS半堵转保护", "EPS温度热保护", "EPS电压管理保护", "EPS转角响应不到位", "EPS转子角度PWM故障", "EPS电压校验异常", "EPS热敏电阻开路或短路", "EPS热敏电阻温差过大", "制动器过载故障", "制动器过温或过压故障", "制动器过流故障", "制动器电源欠压故障", "制动器电源过压故障", "制动器压力不足", "制动器缺相故障", "制动器通讯故障", "制动器电流采样故障", "制动器驱动故障", "制动器磁编故障", "制动器压力传感器故障", "制动器踏板位置传感器故障", "制动器机械故障", "制动器堵转故障", "制动器急停按键闭合警告", "制动器驻车时间过长", "制动器CAN1中断警告", "制动器CAN2中断警告", "制动器点火线断开警告", "制动器电流异常警告", "制动器温度过高警告", "制动器输入电压过高警告", }; // 各路 *_FaultLevel 统一为 0 正常 / 1~3 故障等级 const char* const kLevels[4] = {"", "一级故障", "二级故障", "三级故障"}; // 制动电机状态(Brake_*_Mot_fault):0x00~0x07 const char* const kBrakeMotFaults[8] = { "", "电机开路", "电机短路", "制动执行超时", "解除制动执行超时", "驱动电路故障", "供电电压过低", "供电电压过高", }; void addFault(QVector& out, const QString& system, const char* codePrefix, quint8 code, const char* text) { if (!text) return; CanFault f; f.system = system; f.code = QString::fromLatin1(codePrefix) + QString::number(code); f.desc = QString::fromUtf8(text); out.append(f); } // 未在码表中登记的码也上报,避免“有故障但界面无提示” void addFaultByCode(QVector& out, const QString& system, const char* codePrefix, const CodeText* tbl, int n, quint8 code) { if (code == 0) return; const char* t = lookup(tbl, n, code); if (t) addFault(out, system, codePrefix, code, t); else { CanFault f; f.system = system; f.code = QString::fromLatin1(codePrefix) + QString::number(code); f.desc = QString::fromLatin1(codePrefix) + QString::number(code); out.append(f); } } // 故障等级:>0 才上报,描述形如“单体电压过低二级故障” void addLevelFault(QVector& out, const QString& system, const char* codePrefix, const char* name, quint8 level) { if (level == 0 || level > 3) return; CanFault f; f.system = system; f.code = QString::fromLatin1(codePrefix) + QString::number(level); f.desc = QString::fromUtf8(name) + QString::fromUtf8(kLevels[level]); out.append(f); } const char* const kSysChassis = "机器人底盘"; const char* const kSysWash = "洗消系统"; const char* const kSysDetector = "气体检测仪"; } // namespace // ===================== 构造与生命周期 ===================== CarCommunication::CarCommunication(Telemetry* tel, QObject* parent) : QObject(parent), m_tel(tel) { m_serial = new QSerialPort(this); connect(m_serial, &QSerialPort::readyRead, this, &CarCommunication::onReadyRead); // 串口配置与 AppContext 共用 config.ini(默认 /dev/ttyS7,500000 8N1) QSettings s(cfgPath(), QSettings::IniFormat); m_device = s.value("car/device", "/dev/ttyS7").toString(); m_baud = s.value("car/baud", 500000).toInt(); m_selfCheckFault = s.value("net/selfcheck_fault", true).toBool(); // 洗消四参数按存盘值初始化,否则开机帧发的是硬编码初值而非用户设定值。 // INI 读回的是文本("6.5"),须用 toDouble 解析;协议字段都是整数,四舍五入取整。 m_plungerFlow = qRound(qBound(0.0, s.value("param/pump_flow", 20).toDouble(), 24.0)); m_foamRatio = qRound(qBound(6.0, s.value("param/foam_ratio", 6).toDouble(), 12.0)); m_foamPercent = qRound(qBound(0.0, s.value("param/foam_percent", 3).toDouble(), 10.0)); m_airFlow = qRound(qBound(0.0, s.value("param/air_flow", 100).toDouble(), 340.0)); // 通信超时判定:最慢的下行报文周期 1000ms,连续 2s 无任何合法帧 → 通信异常 m_hbTimer = new QTimer(this); m_hbTimer->setInterval(2000); connect(m_hbTimer, &QTimer::timeout, this, &CarCommunication::onHeartbeatTimeout); // 上行周期定时器,周期取自协议「报文周期时间」列 m_fastTimer = new QTimer(this); // 50ms:底盘 / 机械臂 / 急停 m_fastTimer->setInterval(50); connect(m_fastTimer, &QTimer::timeout, this, &CarCommunication::onSendFast); m_midTimer = new QTimer(this); // 100ms:洗消指令 / 洗消调试 m_midTimer->setInterval(100); connect(m_midTimer, &QTimer::timeout, this, &CarCommunication::onSendMid); m_slowTimer = new QTimer(this); // 1000ms:气体检测仪 m_slowTimer->setInterval(1000); connect(m_slowTimer, &QTimer::timeout, this, &CarCommunication::onSendSlow); // 本端自检序列(见 onSelfCheckTick 的 TODO) m_selfCheckTimer = new QTimer(this); m_selfCheckTimer->setInterval(450); connect(m_selfCheckTimer, &QTimer::timeout, this, &CarCommunication::onSelfCheckTick); if (m_tel) m_tel->js.resize(6); } CarCommunication::~CarCommunication() { stop(); } bool CarCommunication::start() { if (m_serial->isOpen()) return true; m_serial->setPortName(m_device); m_serial->setBaudRate(m_baud); m_serial->setDataBits(QSerialPort::Data8); m_serial->setStopBits(QSerialPort::OneStop); m_serial->setParity(QSerialPort::NoParity); m_serial->setFlowControl(QSerialPort::NoFlowControl); if (!m_serial->open(QIODevice::ReadWrite)) { // 开发机(Windows)没有 /dev/ttyS7 时走这里:不启动定时器,界面显示通信异常 qWarning() << "车端串口打开失败:" << m_device << m_serial->errorString(); setCommOk(false); return false; } m_buf.clear(); m_hbTimer->start(); m_fastTimer->start(); m_midTimer->start(); m_slowTimer->start(); return true; } void CarCommunication::stop() { m_hbTimer->stop(); m_fastTimer->stop(); m_midTimer->stop(); m_slowTimer->stop(); m_selfCheckTimer->stop(); if (m_serial->isOpen()) m_serial->close(); m_buf.clear(); } void CarCommunication::setCommOk(bool ok) { if (ok == m_lastCommOk) return; m_lastCommOk = ok; if (m_tel) m_tel->commOk = ok; emit commOkChanged(ok); } // ===================== 收包与分流 ===================== void CarCommunication::onReadyRead() { m_buf.append(m_serial->readAll()); // 串口是字节流:逐字节找帧头,校验不过则右移一字节继续找(容忍粘包、拆包与杂包)。 // 尾部不足一帧的残段留在 m_buf 里等下次数据。 int off = 0; while (off + kFrameLen <= m_buf.size()) { CanFrame f; std::memcpy(&f, m_buf.constData() + off, kFrameLen); if (f.header == kFrameHeader && f.dlc == kDataLen && f.checksum == canChecksum(f.canId, f.dlc, f.data)) { handleFrame(f.canId, f.data); off += kFrameLen; } else { ++off; } } if (off > 0) m_buf.remove(0, off); // 防御:长期收不到帧头时缓冲会一直涨,超过上限只保留尾部一帧长度 if (m_buf.size() > 4096) m_buf.remove(0, m_buf.size() - kFrameLen); } void CarCommunication::handleFrame(quint32 canId, const quint8* d) { if (!m_tel) return; // 收到任意合法帧即刷新链路(CAN 无独立心跳报文) m_hbTimer->start(); setCommOk(true); switch (canId) { // ---------- 0x18308180 底盘状态1(BMS):电池总况与故障等级 ---------- case kIdVehicleFb1: { m_tel->volt = phys(intelBits(d, 0, 16), 0.1); m_tel->soc = int(phys(intelBits(d, 16, 16), 0.1)); m_vsf1Faults.clear(); addFaultByCode(m_vsf1Faults, QString::fromUtf8(kSysChassis), "MCU", kMcuFaults, int(sizeof(kMcuFaults) / sizeof(CodeText)), quint8(intelBits(d, 32, 8))); addLevelFault(m_vsf1Faults, QString::fromUtf8(kSysChassis), "MCUL", "底盘电机", quint8(intelBits(d, 40, 2))); addLevelFault(m_vsf1Faults, QString::fromUtf8(kSysChassis), "CELLL", "单体电压过低", quint8(intelBits(d, 45, 2))); addLevelFault(m_vsf1Faults, QString::fromUtf8(kSysChassis), "CELLHL", "单体电压过高", quint8(intelBits(d, 47, 2))); addLevelFault(m_vsf1Faults, QString::fromUtf8(kSysChassis), "VOLTL", "总电压过低", quint8(intelBits(d, 49, 2))); addLevelFault(m_vsf1Faults, QString::fromUtf8(kSysChassis), "VOLTHL", "总电压过高", quint8(intelBits(d, 51, 2))); addLevelFault(m_vsf1Faults, QString::fromUtf8(kSysChassis), "DLTPL", "放电低温", quint8(intelBits(d, 53, 2))); addLevelFault(m_vsf1Faults, QString::fromUtf8(kSysChassis), "DHTPL", "放电高温", quint8(intelBits(d, 55, 2))); addLevelFault(m_vsf1Faults, QString::fromUtf8(kSysChassis), "CLTPL", "充电低温", quint8(intelBits(d, 57, 2))); addLevelFault(m_vsf1Faults, QString::fromUtf8(kSysChassis), "CHTPL", "充电高温", quint8(intelBits(d, 59, 2))); addLevelFault(m_vsf1Faults, QString::fromUtf8(kSysChassis), "TIL", "温度不均衡", quint8(intelBits(d, 61, 2))); break; } // ---------- 0x18318180 底盘状态2(BMS):手刹 / 车速 / 继电器 / 通信 ---------- case kIdVehicleFb2: { m_vsf2Faults.clear(); addLevelFault(m_vsf2Faults, QString::fromUtf8(kSysChassis), "VIL", "压差不均衡", quint8(intelBits(d, 0, 2))); addLevelFault(m_vsf2Faults, QString::fromUtf8(kSysChassis), "DOCL", "放电过流", quint8(intelBits(d, 2, 2))); addLevelFault(m_vsf2Faults, QString::fromUtf8(kSysChassis), "COCL", "充电过流", quint8(intelBits(d, 4, 2))); addLevelFault(m_vsf2Faults, QString::fromUtf8(kSysChassis), "INCL", "内部通讯", quint8(intelBits(d, 6, 2))); addLevelFault(m_vsf2Faults, QString::fromUtf8(kSysChassis), "EXCL", "外部通讯", quint8(intelBits(d, 8, 2))); addLevelFault(m_vsf2Faults, QString::fromUtf8(kSysChassis), "SOCL", "SOC过低", quint8(intelBits(d, 10, 2))); addLevelFault(m_vsf2Faults, QString::fromUtf8(kSysChassis), "INSL", "绝缘", quint8(intelBits(d, 12, 2))); // 继电器粘连:0=正常 非 0=故障 struct { int bit; const char* name; const char* code; } relays[] = { {14, "加热继电器粘连", "HEATW"}, {16, "充电继电器粘连", "CHGW"}, {18, "总负继电器粘连", "NEGW"}, {20, "总正继电器粘连", "POSW"}, }; for (const auto& r : relays) { if (intelBits(d, r.bit, 2) != 0) addFault(m_vsf2Faults, QString::fromUtf8(kSysChassis), r.code, 1, r.name); } m_tel->handbrake = intelBits(d, 22, 2) != 0; // Vehi_spd:协议表为 8 位、精度 0.01(0~2.55 km/h)。其后 Vehi_RdyStatus(32)、 // Reserve(34)、All_Comm_FaultCode(40) 的起始位与 8 位布局自洽,故按协议取值。 m_tel->speed = phys(intelBits(d, 24, 8), 0.01); m_tel->rdyStatus = int(intelBits(d, 32, 2)); const quint8 comm = quint8(intelBits(d, 40, 8)); // All_Comm_FaultCode addFaultByCode(m_vsf2Faults, QString::fromUtf8(kSysChassis), "COMM", kCommFaults, int(sizeof(kCommFaults) / sizeof(CodeText)), comm); break; } // ---------- 0x183A8180 底盘状态3:EPS / 制动故障位 ---------- case kIdVehicleFb3: { m_vsf3Faults.clear(); for (int i = 0; i < 46; ++i) { if (intelBits(d, i, 1) != 0) addFault(m_vsf3Faults, QString::fromUtf8(kSysChassis), "EPS", quint8(i), kVsb3Bits[i]); } const quint8 eps = quint8(intelBits(d, 48, 8)); if (eps != 0) { CanFault f; f.system = QString::fromUtf8(kSysChassis); f.code = QString("EPSC") + QString::number(eps); f.desc = QString("EPS故障码") + QString::number(eps); m_vsf3Faults.append(f); } break; } // ---------- 0x183B8180 底盘状态4:挡位 / 驻车 / 方向盘 / 制动电机 ---------- case kIdVehicleFb4: { m_vsf4Faults.clear(); m_tel->gearPos = int(intelBits(d, 0, 2)); // 0=N 1=D 2=R m_tel->parking = int(intelBits(d, 2, 2)); // 0=未驻车 1=左电机 2=右电机 3=完全驻车 m_tel->awdMode = int(intelBits(d, 4, 2)); // 0=二驱 1=四驱 2=四驱锁定 m_tel->steerAngle = double(intelBits(d, 8, 16)); const quint8 align = quint8(intelBits(d, 24, 8)); if (align == 0x11) addFault(m_vsf4Faults, QString::fromUtf8(kSysChassis), "ALIGN", 1, "方向盘对中失败"); else if (align != 0xEE && align != 0x55) addFault(m_vsf4Faults, QString::fromUtf8(kSysChassis), "ALIGN", 0, "方向盘未对中"); // 注:协议表把两个信号的“信号值描述”写反了(Brake_Right 描述成左电机、 // Brake_Left 描述成右电机),此处以信号名为准。 const quint8 br = quint8(intelBits(d, 32, 8)); if (br != 0) addFault(m_vsf4Faults, QString::fromUtf8(kSysChassis), "BRKR", br, br < 8 ? kBrakeMotFaults[br] : "制动电机故障"); const quint8 bl = quint8(intelBits(d, 40, 8)); if (bl != 0) addFault(m_vsf4Faults, QString::fromUtf8(kSysChassis), "BRKL", bl, bl < 8 ? kBrakeMotFaults[bl] : "制动电机故障"); break; } // ---------- 0x18328180 机械臂状态1:末端位置 ---------- case kIdArmFb1: { m_tel->pos = QString("X:%1 Y:%2 Z:%3") .arg(intelSigned(d, 0, 16)) .arg(intelSigned(d, 16, 16)) .arg(intelSigned(d, 32, 16)); break; } // ---------- 0x18338180 机械臂状态2:末端姿态与末端速度 ---------- case kIdArmFb2: { m_tel->pose = QString("RX:%1 RY:%2 RZ:%3") .arg(intelSigned(d, 0, 16)) .arg(intelSigned(d, 16, 16)) .arg(intelSigned(d, 32, 16)); m_tel->vel = double(intelSigned(d, 48, 8)); break; } // ---------- 0x18348180 机械臂状态3:关节角 J1~J4 ---------- case kIdArmFb3: { if (m_tel->js.size() < 6) m_tel->js.resize(6); for (int i = 0; i < 4; ++i) m_tel->js[i] = double(intelSigned(d, i * 16, 16)); break; } // ---------- 0x18358180 机械臂状态4:关节角 J5~J6 ---------- case kIdArmFb4: { if (m_tel->js.size() < 6) m_tel->js.resize(6); m_tel->js[4] = double(intelSigned(d, 0, 16)); m_tel->js[5] = double(intelSigned(d, 16, 16)); break; } // ---------- 0x18368180 洗消工作状态1:模式 / 泵 / 球阀 / 液位 / 流量 ---------- case kIdDecontamFb1: { const quint8 mode = quint8(intelBits(d, 0, 2)); m_tel->washMode = (mode == 3) ? QString::fromUtf8("消毒作业") : (mode == 2) ? QString::fromUtf8("消除作业") : QString("--"); m_tel->washStart = intelBits(d, 2, 1) != 0; m_tel->plunger = intelBits(d, 3, 1) != 0; m_tel->air = intelBits(d, 4, 1) != 0; m_tel->leaf = intelBits(d, 5, 1) != 0; m_tel->d1open = intelBits(d, 8, 1) != 0; m_tel->d1close = !m_tel->d1open; m_tel->d2open = intelBits(d, 9, 1) != 0; m_tel->d2close = !m_tel->d2open; m_washFaults.clear(); if (intelBits(d, 10, 1) != 0) // Sys_fault:无分路码,只报总故障 addFault(m_washFaults, QString::fromUtf8(kSysWash), "SYS", 1, "洗消系统故障"); if (intelBits(d, 6, 1) != 0) addFault(m_washFaults, QString::fromUtf8(kSysWash), "LVL", 1, "A组分/清水液位低"); if (intelBits(d, 7, 1) != 0) addFault(m_washFaults, QString::fromUtf8(kSysWash), "LVL", 2, "B组分液位低"); m_tel->levelA = double(intelBits(d, 16, 8)); m_tel->levelFoam = double(intelBits(d, 24, 8)); m_tel->flowA = double(intelBits(d, 32, 8)); m_tel->flowB = double(intelBits(d, 40, 8)); m_tel->gasFlow = double(intelBits(d, 48, 8)); m_tel->foam = double(intelBits(d, 56, 8)); break; } // ---------- 0x18378180 洗消工作状态2:压力 / 流量反馈 / 泵故障码 ---------- case kIdDecontamFb2: { m_tel->press = phys(intelBits(d, 0, 8), 0.1); m_tel->airPress = phys(intelBits(d, 8, 8), 0.1); m_tel->flowPlungerFb = double(intelBits(d, 16, 8)); m_tel->flowAirFb = double(intelBits(d, 32, 8)); m_tel->flowVaneFb = double(intelBits(d, 40, 8)); m_pumpFaults.clear(); addFaultByCode(m_pumpFaults, QString::fromUtf8(kSysWash), "AIR", kAirCompFaults, int(sizeof(kAirCompFaults) / sizeof(CodeText)), quint8(intelBits(d, 48, 8))); addFaultByCode(m_pumpFaults, QString::fromUtf8(kSysWash), "PLG", kPlungerFaults, int(sizeof(kPlungerFaults) / sizeof(CodeText)), quint8(intelBits(d, 56, 8))); break; } // ---------- 0x18388180 检测仪结果状态1:状态 / 毒物种类与等级 / 告警 ---------- case kIdDetectorFb1: { const quint8 sta = quint8(intelBits(d, 0, 8)); const quint8 warn = quint8(intelBits(d, 24, 8)); // 2=计算目标基线 3=等待稳定 4=检测 5=等待点火 6=确定初始基线 m_tel->gasHost = (warn & 0x04) ? QString("fault") : (sta == 4) ? QString("detecting") : QString("standby"); // Toxic_types 是位组合:1=P类 2=S类 4=HNO类 8=CH类 16=AS类 const quint8 types = quint8(intelBits(d, 8, 8)); static const struct { quint8 bit; const char* name; } kTypes[] = { {1, "P类"}, {2, "S类"}, {4, "HNO类"}, {8, "CH类"}, {16, "AS类"}, }; QStringList names; for (const auto& t : kTypes) if (types & t.bit) names << QString::fromUtf8(t.name); m_tel->gasType = names.isEmpty() ? QString("--") : names.join("/"); const quint8 lvl = quint8(intelBits(d, 16, 8)); m_tel->gasLevel = (lvl >= 1 && lvl <= 5) ? QString("%1级").arg(lvl) : QString("--"); m_detectorFaults.clear(); for (const CodeText& w : kDetectorWarns) if (warn & w.code) m_detectorFaults.append(CanFault{QString::fromUtf8(kSysDetector), QString::fromLatin1("W") + QString::number(w.code), QString::fromUtf8(w.text)}); break; } // ---------- 0x18398180 检测仪结果状态2:40 位浓度(ppb) ---------- case kIdDetectorFb2: { m_tel->gasConc = double(intelBits(d, 0, 40)); break; } default: return; // 未知 canId 不触发刷新(分类四本次未实现) } cacheFaults(); emit telemetryUpdated(); } // 把各帧的故障合并进 Telemetry,并把“新出现”的故障写入故障历史 void CarCommunication::cacheFaults() { if (!m_tel) return; const QVector*> groups = { &m_vsf1Faults, &m_vsf2Faults, &m_vsf3Faults, &m_vsf4Faults, }; QStringList chassis; for (const QVector* g : groups) for (const CanFault& f : *g) chassis << f.desc; m_tel->chassisFaults = chassis; QStringList wash; for (const CanFault& f : m_washFaults) wash << f.desc; for (const CanFault& f : m_detectorFaults) wash << f.desc; m_tel->washFaults = wash; QStringList pump; for (const CanFault& f : m_pumpFaults) pump << f.desc; m_tel->pumpFaults = pump; // 周期报文会反复报到同一故障,只在首次出现时写故障历史 const QVector*> all = { &m_vsf1Faults, &m_vsf2Faults, &m_vsf3Faults, &m_vsf4Faults, &m_washFaults, &m_pumpFaults, &m_detectorFaults, }; for (const QVector* g : all) { for (const CanFault& f : *g) { const QString key = f.system + "|" + f.code; if (m_reportedFaults.contains(key)) continue; m_reportedFaults.insert(key); emit faultAppended(f.system, f.code, f.desc); } } } // ===================== 发包 ===================== void CarCommunication::sendFrame(quint32 canId, const quint8* data) { if (!m_serial->isOpen()) return; CanFrame f; f.header = kFrameHeader; f.canId = canId; f.dlc = kDataLen; std::memcpy(f.data, data, kDataLen); f.checksum = canChecksum(canId, f.dlc, f.data); m_serial->write(reinterpret_cast(&f), kFrameLen); } // 50ms 组:Chassis_ControlCmd / Arm_ControlCmd1 / Arm_ControlCmd2 / Emergency_Cmd void CarCommunication::onSendFast() { { quint8 d[8] = {0}; setIntelBits(d, 0, 1, 1); // Chassis_modeCmd 有效 setIntelBits(d, 1, 2, 0); // MCU_modeCmd 底盘预留 setIntelBits(d, 3, 1, 1); // MCU_enable 有效 setIntelBits(d, 4, 4, 0); // Reserve 置 0 setIntelBits(d, 8, 16, m_gear); setIntelBits(d, 24, 16, m_targetSpd); setIntelBits(d, 40, 16, m_turning); sendFrame(kIdChassisCmd, d); } { quint8 d[8] = {0}; setIntelBits(d, 0, 1, m_armMode ? 1 : 0); // Arm_modeCmd setIntelBits(d, 1, 1, m_armMode ? 1 : 0); // Arm_enable setIntelBits(d, 2, 6, 0); // Reserve setIntelBits(d, 8, 16, m_updown); setIntelBits(d, 24, 16, m_leftright); setIntelBits(d, 40, 16, m_frontrear); sendFrame(kIdArmCmd1, d); } { quint8 d[8] = {0}; setIntelBits(d, 0, 16, m_roll); setIntelBits(d, 16, 16, m_pitch); setIntelBits(d, 32, 16, m_yaw); setIntelBits(d, 48, 8, m_homingPause); sendFrame(kIdArmCmd2, d); } { quint8 d[8] = {0}; setIntelBits(d, 0, 8, m_emergStop); sendFrame(kIdEmergency, d); } } // 100ms 组:Decontam_ControlCmd / Decontam_DebugCmd void CarCommunication::onSendMid() { { quint8 d[8] = {0}; setIntelBits(d, 0, 2, m_decontamMode); setIntelBits(d, 2, 1, m_decontamStart ? 1 : 0); setIntelBits(d, 3, 5, 0); // Reserve 置 0 // 发泡倍数 / 泡沫比例 / 空压机流量 / 柱塞泵流量:均由页面保存时经 sendSetParam // 写入缓存(构造时先按 config.ini 初始化),这里直接读缓存组帧,不再每帧读文件。 // 取值范围按协议「信号值描述」列收口:发泡倍数 6-12 倍、泡沫比例 0-10%、 // 空压机流量 0-340 L/min;界面 ParamControl 的可调范围与之一致。 setIntelBits(d, 8, 8, quint64(qBound(6, m_foamRatio, 12))); setIntelBits(d, 16, 8, quint64(qBound(0, m_foamPercent, 10))); setIntelBits(d, 24, 8, quint64(qBound(0, m_airFlow, 340))); setIntelBits(d, 32, 8, quint64(qBound(0, m_plungerFlow, 24))); sendFrame(kIdDecontamCmd, d); } { quint8 d[8] = {0}; setIntelBits(d, 0, 1, m_debugMode ? 1 : 0); setIntelBits(d, 1, 1, m_plungerOn ? 1 : 0); setIntelBits(d, 2, 1, m_airOn ? 1 : 0); setIntelBits(d, 3, 1, m_vaneOn ? 1 : 0); setIntelBits(d, 4, 1, m_d1Open ? 1 : 0); setIntelBits(d, 5, 1, m_d2Open ? 1 : 0); setIntelBits(d, 6, 2, 0); // Debug_Reserve1 setIntelBits(d, 8, 16, quint64(qBound(0, int(m_airRpm), 3000))); setIntelBits(d, 24, 16, quint64(qBound(0, int(m_plungerRpm), 1450))); setIntelBits(d, 40, 16, quint64(qBound(0, int(m_vaneRpm), 2000))); // 界面每个泵只有一组“启动/停止”,上电与启动同源 setIntelBits(d, 56, 1, m_airOn ? 1 : 0); setIntelBits(d, 57, 1, m_plungerOn ? 1 : 0); setIntelBits(d, 58, 1, m_vaneOn ? 1 : 0); sendFrame(kIdDecontamDbg, d); } } // 1000ms 组:Detector_ControlCmd void CarCommunication::onSendSlow() { quint8 d[8] = {0}; setIntelBits(d, 0, 8, m_detectorCmd); sendFrame(kIdDetectorCmd, d); } // ===================== 上行命令 → 控制状态 ===================== void CarCommunication::sendChassisMove(const QString& dir, double speed, const QString& turn) { // 档位推杆量:后 0 / 中 2048 / 前 4096 if (dir == "fwd") m_gear = 4096; else if (dir == "back") m_gear = 0; else m_gear = kRcAxisMid; // 转向推杆量:左 0 / 中 2048 / 右 4096 if (turn == "left") m_turning = 0; else if (turn == "right") m_turning = 4096; else m_turning = kRcAxisMid; // Vehi_TargetSpd 精度 0.01 km/h,量程 0~500(即 0~5.00 km/h) m_targetSpd = quint16(qBound(0, int(qRound(speed * 100.0)), 500)); } void CarCommunication::sendArmMove(const QString& axis, int dir) { // 轴位推杆量:dir +1 / -1 / 0 → 4096 / 0 / 中位 const quint16 v = (dir > 0) ? 4096 : (dir < 0) ? 0 : kRcAxisMid; if (axis == "z") m_updown = v; else if (axis == "x") m_leftright = v; else if (axis == "y") m_frontrear = v; else if (axis == "roll") m_roll = v; else if (axis == "pitch") m_pitch = v; else if (axis == "yaw") m_yaw = v; } void CarCommunication::sendArmReturn() { m_homingPause = 0xAA; // 系统回位 } void CarCommunication::sendArmPause() { m_homingPause = 0x55; // 暂停回位 } void CarCommunication::sendGasStart() { m_detectorCmd = 0xAA; // 启动检测 } void CarCommunication::sendGasStop() { m_detectorCmd = 0x55; // 停止检测 } void CarCommunication::sendWashStart(const QString& mode) { m_decontamMode = (mode == "disinfect") ? 3 : 2; // 3=手动消毒 2=手动消除 m_decontamStart = true; } void CarCommunication::sendWashStop() { m_decontamStart = false; } void CarCommunication::sendBallValve(int valve, bool open) { if (valve == 1) m_d1Open = open; else m_d2Open = open; m_debugMode = true; // 球阀属于调试指令 } void CarCommunication::sendPumpPower(const QString& pump, bool on) { if (pump == "plunger") m_plungerOn = on; else if (pump == "air") m_airOn = on; else if (pump == "leaf") m_vaneOn = on; // 叶片泵 → VanePump m_debugMode = true; } void CarCommunication::sendPumpRpm(const QString& pump, int rpm) { if (pump == "plunger") m_plungerRpm = quint16(qBound(0, rpm, 1450)); else if (pump == "air") m_airRpm = quint16(qBound(0, rpm, 3000)); else if (pump == "leaf") m_vaneRpm = quint16(qBound(0, rpm, 2000)); } void CarCommunication::sendSetParam(const QString& key, double value) { // 参数缓存与 config.ini 同源:页面保存时先落盘再调这里,周期帧只读缓存。 if (key == "param/speed") m_targetSpd = quint16(qBound(0, int(qRound(value * 100.0)), 500)); else if (key == "param/pump_flow") // 字段是 0~24 的整数,界面刻度是 0.1:必须四舍五入而不是截断, // 否则 0.1 累加出的尾差(面板 5.0 实际存 4.9999999999999982)会下发成 4 m_plungerFlow = qRound(qBound(0.0, value, 24.0)); else if (key == "param/foam_ratio") m_foamRatio = qRound(qBound(6.0, value, 12.0)); else if (key == "param/foam_percent") m_foamPercent = qRound(qBound(0.0, value, 10.0)); else if (key == "param/air_flow") m_airFlow = qRound(qBound(0.0, value, 340.0)); } void CarCommunication::sendSelfCheckStart() { m_selfCheckIndex = 0; m_selfCheckTimer->start(); } void CarCommunication::sendEstop() { m_emergStop = 0x55; } void CarCommunication::sendEstopReset() { m_emergStop = 0; } // TODO:CAN 矩阵(sheet RC)没有自检报文,故暂由本端跑完 10 项序列,仅为维持 // ④自检 → ⑤作业选择 的流程不中断(onSelfCheckDone 是唯一点亮“作业选择”的地方)。 // 拿到真实自检报文后,改为解析该报文并删除此本地驱动。 void CarCommunication::onSelfCheckTick() { bool ok = true; if (m_selfCheckFault && m_selfCheckIndex == 6) ok = false; // 演示:球阀D1关闭故障 emit selfCheckItem(m_selfCheckIndex, ok); ++m_selfCheckIndex; if (m_selfCheckIndex >= 10) { m_selfCheckTimer->stop(); emit selfCheckDone(!m_selfCheckFault); } } void CarCommunication::onHeartbeatTimeout() { setCommOk(false); }